Coalescing filters are used to remove liquid contaminants from gas and compressed air processes. They must be preceded by general-purpose filters in order to keep the clogging of too fast.

These filters typically are less prone to pressure drop and function at higher rates of flow than particulate filters. They also have a quicker response time and require less space for installation.

Difference

The major difference between the oil separator filter and coalescing filters is that they remove drops of liquids from gas streams. Filters that coalesce use several layers of fibers in order to collect oil mist, and then combine them into more massive drops which are prone to gravity, and then flow into the sump at top of the element.

These droplets are then either collected in a drain system or scavenged by the lines that scavenge them and return them to the compressor system to recirculate. The scavenging process is a key component that increases the efficiency of the compressor and reduces the risk of the buildup of contaminants within the air compressor.

In sizing an oil coalescing filter, you need to take into account factors such as system pressure, flow rates and the type of contaminants you want to be removed, as well as capacities for holding down dirt. Also, you should consider the incremental and fixed pressure drop on the filter element. Fixed pressure loss results from the replacement of the housing and filter element The incremental pressure drop is caused by a dirty filter element that must struggle harder to overcome the drag force created by liquid droplets.

Comparison

The Coalescing filter removes liquid contaminants and gas particles in compressed air. They work by screening on the differences between the molecular weights of substances and their densities. When it comes to separation of water and oil that is, the baffle walls within the coalescing filter channel heavier oil molecules away from a drainage point, while allowing water vapor to pass through the element. Water droplets will then coalesce into huge droplets that are then drained by gravity.

Coalescent filter elements may be oleophilic or hydrophilic in accordance with your requirements. If you opt to employ an element that is hydrophilic that is loc tach dau may nen khi oleophilic, it speeds up the mixing of tiny droplets and will improve the drainage values.

It is important to select the appropriate housing for the element of your coalescing filter. It needs to be constructed from something that will withstand both flow and pressure. The material should also be chemically compatible to the contaminants it will be removing. This means that it works efficiently and effectively over the course of.

Functions

As opposed to oil separators, coalescing filters don’t use separation to separate the oil. The type of filter employs coalescence in order to remove liquid aerosols from the air and gas streams. This is done by combining smaller drops with larger ones. The larger droplets get pushed down and drained away from the system. This kind of filter is designed to assess the pressure of the system, flows, as well as the types and the amount of contaminants to be filtered out. The filter also has a partitioned inlet to prevent particle-sized particles from entering the unit for filtration.

It also has multiple layers of fibrous materials to trap liquid droplets and mist. When the droplets mix, they become big enough to withstand gravity and fall into an extraction chamber that is located at the base of the filter. It is then possible to get these drops removed from the gas stream and remove their presence from the system. It is vital because it minimizes the danger that they could contaminate other components of the system and improves drainage rates.

Choosing the Right Compressed Air Filter

Air compressor filters should be able of eliminating aerosols and liquid droplets particles. They must also be able to deal with gases, vapors and smells. Filter elements that coalesce work by making small drops of oil and water stick together (coalesce) into larger drops heavy enough to drop down to the bottom of the filter, where they will be sucked off.

Air filters are available in various dimensions and levels of filtration. It’s important to pick the appropriate filter to suit the needs of your business.

The wrong choice of air filter can cause serious difficulties for your business. Filters that are not of the correct type does not eliminate the contaminants you need it to as well as result in a costly waste of energy. As an example, using a charcoal filter for removing gases and odors could make the oil over-saturate the filter, which can end up wearing it out within the shortest amount of time. This will require the system to be shut down in order to replace the filter.